Plasma Cutting Consumables for 40A-55A Plasma Cutters, 20pcs Compatible with LTP5500D Cutter

New Design of Consumable Extract Boosts Cutting Performance by 20%

The latest design of our consumable extract has brought about a 20% improvement in cutting performance. Let's explore how we've enhanced the cutting capabilities.

New Design: Retaining Cap and Swirl Ring During plasma cutting, the retaining cap and swirl ring play a crucial role in cooling the tip and shaping the cutting edge. Our new design ensures reliable insulation to protect the plasma parts and torches, while maintaining optimal cutting voltage and arc length.

New Tip Structure Design The revised tip structure extracts more cutting flow to the tip, reducing heat and increasing cutting ability. The electrode is now made with copper-chromium-zirconium, which reinforces the electrode's lifespan.

New Spacer Design The newly designed spacer provides smooth cutting on any material. Computational Fluid Dynamics (CFD) simulations have guided the aerodynamic study, leading to this enhanced spacer performance.

Tip Design Enhancements The new tip design brings more air to the cutting area, reducing heat during plasma cutting. The tip material, composed of copper-chromium-zirconium, is more durable than pure copper, extending the cutting lifetime.

Electrode Optimization As the most critical part of plasma cutting, the electrode's performance directly impacts the overall cutting capability. To achieve maximum performance, we have focused on extending the electrode's lifespan through the following improvements:

• Electrode material made from hard, pure copper
• Dust-free assembly environment for the electrode-hafnium
• Precise electrode dimensions to maintain consistent cutting voltage

Retaining Cap Refinements The retaining cap is a crucial component, and we have engineered it using high-temperature, durable plastic resin to withstand the demanding cutting environment. Precisely engineered holes ensure better cooling and a stable cutting arc, leading to extended cutting performance.

Swirl Ring Innovations Manufactured using aerospace-grade engineering plastics, the new swirl ring can withstand temperatures up to 370 Celsius degrees. Its four smaller holes create a swirling gas pattern that provides enhanced cooling to the tip and a stronger cutting arc. The insulation class R ensures maximum lifespan for this critical part.

Improved Spacer Design Compared to the previous model, the new spacer design allows for easier edge-start cutting and smoother movement on any material. This upgrade was developed through years of study and testing, resulting in a spacer that maintains a consistent cutting distance and facilitates a seamless cutting experience.

With these innovative design updates, we are proud to offer our customers an enhanced plasma cutting solution that delivers a 20% boost in cutting performance. Whether you're using our S45 gouging, circle cutting, or replacement torches, you can expect a superior cutting experience with our new consumable extract.

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